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Welding - Ball ,Groove,Customized

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Features
Technical Parameters

It can be customized according to the requirements of the workpiece.


Welding Ball Robot Example Parameter :


Traditional processing method

Ball Intelligent Welding Center

 

Process-ing site

 

 


 

Physi-cal equip-ment

 

 


 

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A skilled welding technician takes welding a Sφ140 ball as an example, and the welding time is 2 minutes. A general worker controls the ball intelligent welding center to weld

A skilled welding technician takes welding a Sφ140 ball as an example, and the welding time is 2 minutes. A general worker controls the ball intelligent welding center to weld

As an example, Sφ140 ball can weld 3 balls in 2 minutes, and the overall processing efficiency is increased by more than 3 times.

As an example, Sφ140 ball can weld 3 balls in 2 minutes, and the overall processing efficiency is increased by more than 3 times.

The welding seam is not beautiful, prone to missing welding, false welding, and more welding slag. The welding seam is beautiful and consistent, reducing subsequent processing.

The welding seam is not beautiful, prone to missing welding, false welding, and more welding slag. The welding seam is beautiful and consistent, reducing subsequent processing.

The longer the working time, the lower the welding quality and the slower the welding speed. The welding quality and efficiency are stable and reliable.

The longer the working time, the lower the welding quality and the slower the welding speed. The welding quality and efficiency are stable and reliable.

Welding fume and arc light are prone to workers' accidents. Smoke removal device and protective cover

Welding fume and arc light are prone to workers' accidents. Smoke removal device and protective cover

Each welding station requires a professional welding technician to weld. 1 general worker can operate 2-4 sets of this equipment, and the cost can be recovered within half a year of full production.

Each welding station requires a professional welding technician to weld. 1 general worker can operate 2-4 sets of this equipment, and the cost can be recovered within half a year of full production.


Work flow

 Place the workpiece on the waiting table → The waiting table automatically shifts and loads the material automatically, the automatic clamping system automatically clamps and automatically corrects → The waiting table exits and the next workpiece is loaded → The automatic welding system accurately moves the welding gun to Welding position → The automatic welding gun starts automatic welding, the sphere intelligently rotates 360 degrees, and the welding is completed → automatic loosening → automatic blanking → cycle N times to complete the processing of the entire batch of workpieces.

Model

JB-Q28

Equipment footprint

(Length * width * height, mm) 2500 * 2500 * 1800

Control method

CNC control system

Main configuration

1. Intelligent control system 2. Automatic fixture system 3. Welding system 4. Smoke removal system 5. Automatic feeding device

Rated power

15KW

Processing specifications

              Ball JB-Q28: Sφ140 ~ Sφ280

Processing range

JB-Q38: Sφ300 ~ Sφ380

Operating Voltage

JB-Q50: Sφ400 ~ Sφ500

Welding gun adjustment method

JB-Q80: Sφ500 ~ Sφ800

Required labor

Welding thickness: ≥0.6mm


Welding Groove Robot Example Parameter :

  

Finished (welded) workpiece range

Applicable pipe material: carbon steel, alloy steel, stainless steel, etc.

Clamping system

  Applicable pipe diameter: Φ 50 219mm

Operating Voltage

Applicable pipe wall thickness: 3-15mm

Number of welding hosts

Applicable tube length: 1000-6000mm

Welding gun control form

  Self-centering clamping system

Control mode

CNC control system

Main configuration

 (1) Automatic welding host (2) CNC linear swing system (3) Drive system

(4)Intelligent control system (5) Welding power (6)SupplyMain configuration (7)Main configuration

Welding technology

GMAW: solid wire + carbon dioxide or mixture (80% argon + 20% carbon dioxide)

Working power

Instantaneous peak power 36kw

Host walking

 

Servo motor drive and precise positioning

Welding wire

Φ1.0mm/Φ1.2mm/Φ1.6mm

Number of welding torch

2 handles

Applicable material

Carbon steel, alloy steel, stainless steel

Processing area

Length 1500-6000mm, diameter 50-219mm, wall thickness 3-15mm

Working voltage

380V/50Hz


Automatic Loading & Unloading System

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